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2. 2. High-Efficiency Milling
Technology
Milling uses rotating multi-edge cutting tools for multi-dimensional cutting of workpieces, serving as the core process for complex contours and 3D curved surface machining. Through precise relative motion between tool and workpiece, it achieves one-time forming of planes, grooves, gears, threads, and complex cavities, meeting high-precision demands of aerospace and automotive molds..
Technical Difficulty
Tool path planning, cutting parameter optimization, fixture scheme design and deformation control rely on profound experience. Thin-walled part machining prone to vibration deformation; 5-axis programming complex, requiring extremely high machine tool dynamic accuracy; difficult-to-machine material milling faces challenges like fast tool wear and difficult surface quality assurance.
Our Advantages
We are equipped with 5-axis machining centers and intelligent programming systems, specializing in efficient complex curved surface machining and thin-walled part anti-deformation processes. Through simulation optimization and adaptive cutting technology, we solve vibration control, accuracy maintenance and efficiency improvement problems, ensuring complex parts are qualified in one machining, shortening your product delivery cycle.
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3. Deep Hole Drilling Technology
Technology
Drilling is a basic hole machining process that achieves hole processing through drill bit rotation and axial feed, capable of both machining new holes on solid materials and precision hole expansion on pre-formed holes. Covers full series machining capabilities from ordinary bolt holes to high-precision deep holes.
Technical Difficulty
Drilling belongs to semi-enclosed cutting, with cutting force and temperature significantly higher than turning/milling, making chip evacuation and heat dissipation difficult. Deep hole drilling (depth-diameter ratio>5) requires specialized gun drill/BTA systems and high-pressure cooling; difficult-to-machine materials like titanium alloys and composites face challenges like fast tool wear, poor hole wall quality, and difficult accuracy assurance during drilling.
Our Advantages
We have deep hole drilling specialized machines and high-pressure cooling systems, capable of solving chip evacuation problems in deep hole machining, hole wall quality control for difficult materials, and high-precision hole position guarantee. Through customized drill bits and process parameter optimization, we ensure hole machining efficiency improvement of 30%+, hole wall roughness reaches Ra0.8μm, significantly reducing your machining costs.
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4. High-Precision Grinding
Technology
Grinding is a finishing process with high-speed rotating grinding wheels for cutting, specialized for final shaping of hardened steel, cemented carbide and other high-hardness materials. Machining precision can reach IT5 grade, surface roughness up to Ra0.1μm or less, making it a key process for achieving high surface quality and dimensional accuracy.
Technical Difficulty
Grinding speed reaches 30-50m/s, instantaneous temperature exceeds 1000℃, easily causing workpiece burn, micro-cracks and residual stress. Grinding wheels blunt quickly when grinding high-hardness materials; ductile materials like copper easily cause scratches and adhesion; improper grinding wheel installation eccentricity and feed may cause cracking risks.
Our Advantages
We use imported high-precision grinders and customized grinding wheels to solve high-hardness material burn control, precision part dimensional stability and surface integrity assurance problems. Through temperature monitoring and process optimization, we ensure zero burn in grinding process, part life improvement of 50%+, meeting your ultimate requirements for precision parts.
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5. Specialized Planing
Technology
Planing is a classic process for machining planes and straight grooves through horizontal relative linear reciprocating motion between the planing tool and workpiece, especially excelling at Precision Machining of features such as narrow and long planes, dovetail grooves, T-slots, etc., irreplaceable in heavy machinery and mold manufacturing.
Technical Difficulty
Intermittent cutting causes large vibration impact, affecting surface quality and tool life; recipocating motion inertia limits machining speed; return stroke idle reduces efficiency; machining accuracy usually limited to IT8~7, surface roughness Ra1.6~6.3μm.
Our Advantages
We have heavy-duty planers and anti-vibration tool systems, specializing in efficient machining of long narrow planes and precision forming of large part grooves. Through dynamic balance optimization and cutting parameter customization, we solve vibration suppression and accuracy improvement problems, ensuring large workpiece machining efficiency increased by 40%, groove position accuracy up to ±0.05mm.
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6. High-Efficiency Broaching
Technology
Broaching is a high-efficiency forming process that completes rough, semi-fine and fine machining in one stroke using multi-tooth broaching tools, specialized for batch Precision Machining of through-holes with various cross-sections (round holes, square holes, spline holes, etc.) and external forming surfaces. Single machining precision can reach IT7 grade, surface roughness Ra0.4-0.8μm。
Technical Difficulty
Broach structure is complex, manufacturing cost high, and specificity strong; chip evacuation difficult, especially internal broaching requires low-viscosity oil assistance; difficult-to-machine materials like superalloys and titanium alloys require special broaches and high-speed broaching machines, making process debugging difficult.
Our Advantages
We provide customized broach design and batch broaching solutions to solve problems like complex inner hole one-time forming, difficult material broaching efficiency, and quality defects caused by poor chip evacuation. Through broach optimization and cooling system improvement, we ensure broaching efficiency improvement of 3x+, stable hole profile accuracy, significantly reducing your single piece machining cost.
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7. Precision Stamping & Forming
Technology
Stamping is an advanced process that achieves rapid part forming by applying deformation force to sheet materials through dies, covering separation (blanking) and forming operations, suitable for automotive parts, electronic enclosures and other mass-produced complex shape parts, with material utilization up to 85%+.
Technical Difficulty
Die design and manufacturing is complex, cycle long, and cost high; material springback is difficult to precisely control; high-strength steel plate cold stamping prone to cracking; noise and vibration large, safety requirements high; small batch production economy poor.
Our Advantages
We have multi-station precision stamping lines and simulation analysis capabilities to solve core problems like material springback compensation, high-strength steel plate forming cracking, and die life improvement. Through springback prediction and die optimization, we ensure part dimensional accuracy up to ±0.1mm, die life extended by 30%, helping you achieve low-cost mass production.
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8. Precision Welding Technology
Technology
Welding is a key process that achieves permanent metal joining through heat source or pressure, covering argon arc welding, gas shielded welding, laser welding and other technologies, widely used in steel structures, pipeline systems and hardware product assembly, ensuring connection strength and sealing performance.
Technical Difficulty
Thermal deformation affects assembly accuracy; stainless steel welding easily produces martensite hardening, reducing corrosion resistance; dissimilar material welding has metallurgical compatibility issues; precision welding (e.g. 0.18mm filament) heat control is extremely difficult, prone to incomplete penetration or wire breakage defects.
Our Advantages
We are equipped with laser welding robots and professional welder teams, specializing in thin plate welding deformation control, dissimilar material reliable connection and precision micro-welding problems. Through precise heat input control and process optimization, we ensure welding deformation less than 0.1mm, weld strength reaching 95%+ of base material, providing you with strong and beautiful welding solutions.
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9. Precision Laser Cutting
Technology
Laser cutting uses high-energy-density beams to achieve non-contact Precision Machining of metal materials, completing complex contour cutting through instantaneous melting/vaporization, with small heat-affected zone and minimal deformation, especially suitable for rapid prototyping of sheet metal precision parts and decorative parts.
Technical Difficulty
Thick plate cutting efficiency low, cost high; high-reflectivity materials (copper, aluminum) cutting stability poor; process parameters (power, focal length, speed) need precise matching with material characteristics; equipment expensive, maintenance requirements high.
Our Advantages
We have 10,000-watt-class fiber laser cutting machines and process databases to solve your problems of high-reflectivity material cutting quality, complex contour precision assurance and thick plate cutting efficiency. Through parameter optimization and auxiliary gas customization, we ensure cutting surface perpendicularity above 89° and burr height less than 0.1mm, helping you achieve high-quality cutting results.design freedom and rapid prototyping.
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10. Precision Rolling Finishing
Technology
Rolling is a chipless process that uses metal plastic deformation at room temperature to achieve surface finishing and strengthening. Through high pressure applied by rolling tools, plastic flow and residual compressive stress are generated on the workpiece surface, with roughness up to Ra≤0.08μm, while improving hardness, wear resistance and fatigue strength.
Technical Difficulty
Material elongation must be greater than 8% to obtain good results; slender rods and thin-walled pipe fittings are easily deformed; large rolling pressure (1000-3000N) damages machine tool guides; delamination of hardened layer and matrix may cause surface peeling; the process is difficult to master, and it is easy to encounter quality issues.scrap.
Our Advantages
We have mastered precise roll pressure control and path optimization technology to overcome problems of reducing surface roughness to below Ra0.1μm, improving part fatigue life and controlling rolling deformation. Through customized rollers and process parameters, we ensure dimensional accuracy after rolling meets requirements.hardness increased by 1 grade, part life extended 2-3 times, significantly improving your product reliability.
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11. Precision Laser Marking
Technology
Laser marking uses high-energy-density beams to perform selective vaporization/color change on material surfaces, achieving permanent markings such as text, patterns, QR codes, etc. Minimum line width can reach 0.04mm, featuring non-contact, high precision, and strong durability, suitable for product traceability and brand identification.
Technical Difficulty
High-reflectivity materials (silver, copper, gold) marking is shallow and uneven; tiny QR codes (<2mm²) require line width ≤0.1mm; different materials need to match different laser sources (fiber/UV/MOPA); large-format splicing has seam and disconnection problems.
Our Advantages
We are equipped with multi-wavelength laser marking machines and visual positioning systems, specializing in clear marking of high-reflectivity materials, micro- Identification precision assurance and large-format seamless splicing. Through wavelength optimization and energy control, we ensure high contrast and clear edges for all material markings, 100% QR code recognition rate, helping you achieve product lifecycle management.
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12. Precision Bending and Forming
Technology
Bending is a forming process that uses pressure equipment and molds to cause plastic bending of sheet metal, capable of processing sheet metal parts with various angles and shapes, widely used in chassis, brackets, and decorative part manufacturing. CNC bending precision can reach ±0.1°, positioning precision ±0.1mm.
Technical Difficulty
Material springback causes angle deviation; uneven sheet hardness causes local deformation; minimum bending radius is limited (e.g., aluminum 6061 requires ≥2t); cumulative reference error is large during continuous bending; high precision requirements need angle error controlled within ±0.1°.
Our Advantages
We have CNC bending machines and springback compensation algorithms to solve angle deviation caused by springback, cumulative errors in multi-bend processes, and complex bending sequence optimization problems. Through simulation prediction and mold compensation, we ensure bending angle precision up to ±0.5°, first-pass yield over 98%, greatly reducing your debugging time and material waste.